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Wednesday, October 29, 2014

What is SMART Single Module Auto Ranging Transmitter Device

 
This term was coined by Honeywell, USA in 1985. The first generation of instruments like flow meters were mechanical devices. The next generation used electronics for improving performance. With electronics, adjustment of range, span, zero adjustment etc. could be carried out with potentiometers. (i.e. ease of setting parameters was achieved) In some cases functions like linearization, annunciation (exceeding process limits) etc. were also integrated. With the help of 4-20mA transmitter, data transmission over longer distance was made easy. There was a considerable jump in technology in terms of improved accuracy, response, interface with operator, ease of adjustment of range and span. This was made possible with use of digital circuits, microcontrollers, ADC, DAC. Today we hear about not only Smart Transmitter/Instruments, but Smart Control Valves, Smart Machines like Microwave Ovens, Washing Machines etc. Digital Oscilloscope also can be categorized as Smart Oscilloscope. Most of these are called embedded applications. Todays microcontrollers like PIC [from Microchip] & Atmel consume negligible power, have built in ADC/DAC with multiplexer (multi channel). Also they have in built timers, EPROM, E2PROM, RAM, Watch dog timer on a chip. The operating frequencies are also high. So these are finding applications in every field. (high frequency is not needed in all applications) These processors can work on very low frequency. This is very beneficial, because the power consumption depends on the operating frequency. For many instruments operation frequency of C used may be as low as one kHz for satisfactory operation.
Following are some of the features that can be added in any smart transmitter (or any other equipment)


SMART DEVICE
  •     Communication with master control, printers and other units
  •     Linearization - Look up tables  - Use of formula
  •     Compensation of secondary effects like temperature/pressure
  •     Auto Calibration
  •     Auto offset adjust
  •     Auto Range Selection. (DMM)
  •     Span adjustment
  •     Remote programming of parameters
  •     Self-diagnostics
  •      History memory
  •     Improved accuracy
  •     Annunciation
  •     Sensor characteristics may be stored
  •     Inter locking with other system easy
  •     Easy math calculations
  •     Smart displays
  •     Use of PID possible
  •     Password for locking parameter settings
  •     Code (in memory) can be bared
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Tuesday, October 28, 2014

Addressing of Allen Bradley PLC Micrologix 1000


Addressing of Allen Bradley PLC Micrologix 1000

Digital Input
I:0.0/0  to  I:0.0/11
Digital Output
O:0.0 to  O: 0.0/7
Analog Input
I:0.4 to I:0.7
Analog Output
O:0.4

Timers
T4:0 to T4:39
For Timers : Time Delay = Time Base * Preset
Time Done Bit : T4:x/DN
Where X is address of Timer used.


Counters
C5:0 to C5:31
For Counter:  Preset is number of Counts.
Counter Done Bit : C5:x/DN
Where X is address of counter used.

Integer
N7:0  to N7:104
Binary
B3:0 to B3:31

Programming Software : Rs Logix5000
Driver For Programming: RSLinx
Driver For SCADA Communication : ABKF2

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Monday, October 27, 2014

Mitsubishi PLC FX2N HMI E1000 Networking using BDTP Technology



Networking between E1000 terminals using BDTP Technology.      


 1.   Material Requirement

The required material for the setup is as follows

Sr. no.
Material
1
PLC Type  : FX Series
2
CPU         :  FX2N
3
PLC S/W   : GX Developer Ver. 8.45X
4
HMI          : E1041,E1043
5
Other


 2. Diagram
 
Network communication via BDTP is used to connect two or more E1000-series operator terminals to one or two controllers or several operator terminals to two or more controllers, with retained performance.






Figure 1 Networking between E –Terminals using BDTP Technology

 Cables

The required cables are as follows
    
Sr. no.
Item
Description
1
Medoc cable
Prog. cable for FX PLC
2
Ethernet Cross Cable
Comm. Cable for E-Terminal to E-Terminal & PLC*1


*1 To connect the E-Terminal to E-Terminal if HUB is used then Serial    Straight cable is used.

  
4.  E-Designer Program Setting

 Set IP 192.168.1.1 of BDTP Server in Peripheral Configuration as below.




Fig: Peripheral Configuration of BDTP Server
 Network Connection/Network services:

Select Network Services, Select BDTP Server to edit Max Client.

 

Fig. Network Connection of BDTP Server
 
Fig. Network services of BDTP Server
   5.  BDTP Client Setting

  
   Set IP 192.168.1.2 of BDTP Client as below



Fig: Peripheral Configuration of BDTP Client


  5.  BDTP Client Setting
For the network service BDTP Client, the IP Addresses for the BDTP Servers in the network from which the client is to collect information are defined. Select BDTP Clientin the list and click Edit to enter the settings.

 



Fig. Network services of BDTP Client

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